Sanding Machine Training

1. Setup Before Use

  • Check the level and square of the table: Adjust to the needed angle.

  • Clean the area around the machine: Ensure the workspace is clear.

  • Remove tools and other materials from the work table: Keep the surface free of obstructions.

  • Check the condition of the sanding surface: Inspect for wear or damage.

  • Check the condition of the machine: Ensure all parts are functioning properly.

  • Check the condition of the belt/disc: Clean the belt/disc often throughout ones process and after use.

2. Basic Safety Procedures

Before Use

  • Obtain sacrificial material: Use this to support small items during sanding.

  • Place supports for large items: Allow proper access and use.

  • Wear protection: Dust mask, eye protection, and ear protection are required.

  • Remove rings and jewelry: Secure any loose clothing.

During Use

  • Maintain support of the work item: Keep the piece steady.

  • Apply steady pressure: Avoid pushing too hard or too soft.

  • Listen for machine strain: Be alert for any unusual noises and smells.

  • Be aware of hand and finger positions: Avoid accidental contact.

  • In case of power interruption: Push the STOP button immediately.

3. Use of Sacrificial Wood or Supports

  • Use jigs and clamps: Secure the workpiece properly.

4. Machine Operation

Switch Activation

  • Properly activate and deactivate the machine.

Spindle/Roll Replacement

  • Replace spindles/rolls as needed, following the machine’s guidelines.

Table Adjustment

  • Adjust tables to the required angles for specific tasks.

Miter Gauge and Bevels/Chamfers

  • Use the miter gauge and adjust bevels/chamfers for precision.

5. Specialized Usage

  • Belt/Disc Sander:

    • Maintain a gap of approximately 1/16 inch between the table and belt or disc.

    • Tables should be set at 90 degrees, with options for a 45-degree downward tilt or a 25-degree maximum upward tilt on the disc table.

    • Use the left half of the disc to avoid kickback.

    • Keep fingers away from the moving belt or disc.

  • Drum Sander:

    • Advance increments by <1/3 turn.

    • Keep conveyor feed speed <70.

    • Run the piece on both surfaces before changing increments.

    • Feed only from the front side.

    • Note that the drum feature may leave burn marks on soft woods that are hard to remove.

  • Spindle Sander:

    • Use the insert to maintain a small gap around the spindle.

    • Set the table to a 45-degree maximum forward tilt and a 15-degree backward tilt.

    • Select a spindle slightly smaller than the desired curve.

    • Hold the work item firmly on the table surface.

    • Keep fingers away from spindle and sleeve openings.

  • Rough Surface Sander:

    • Use to remove paint, finish, and stain from pieces.

    • Feed the piece from front to back.

6. Maintenance

By Users/Monitors

  • Cleanup: After use, ensure the belt, machine and workspace are clean.

By Tech Team

  • Belt/Disc Sander:

    • Check the gap between the table and belt/disc.

    • Adjust tables as needed.

  • Oscillating Belt Sander:

    • Check increment settings.

    • Ensure surfaces are even.

  • Spindle Sander:

    • Check oil levels.

    • Inspect for dust accumulation in flues.

On Cleanup Day

  • Inspect sanding surfaces and inserts.

  • Check the level of tables.

  • Check the oil level on the spindle sander.

  • Check for dust accumulation in flues and clean as necessary.