Router Table Training

1. Overview

  • Purpose: The Router Table is a highly versatile tool used to shape wood. However, it is also potentially very dangerous due to the high speed of the cutting surface and the lack of a barrier between the blade and the user.

  • Complexity: Each Router Bit is designed for a specific purpose and must be used correctly. Incorrect bit selection or improper usage can damage or destroy the material.

2. Safety Guidelines

  • Eye Protection: Required for all users.

  • Router Bit Changes:

    • Always unplug the router before changing bits.

    • Ensure the proper fitting base plate is inserted.

  • Blade Speed: Allow the blade to reach full speed before feeding material through.

  • Guiding Material:

    • Use the fence when using non-bearing guide bits, if possible.

    • Never force the material, as this can cause burning and tear-outs.

  • Reporting Issues:

    • If the Router or Router Table is not functioning properly, report it to the Monitor on Duty, unplug the device, and place an 'Out of Order' sign on it.

    • Notify the Maintenance Team; the Router/Router Table will be unavailable until it is certified for use.

3. Adjustments

  • No Major Adjustments: Under normal operating conditions, the Router and Router Table should not require adjustments or modifications. Only the tech team may make adjustments or modifications.

  • Fence and Bit Height: Adjustments to the fence and bit height are considered necessary for proper usage, not modifications.

  • Reporting: Any adjustment or maintenance issues should be reported immediately to the Monitor on Duty and the Maintenance Team.

4. Common Mistakes

  • Inappropriate Material Size: Avoid shaping material that is too small.

  • Forcing Material: Pushing material through too quickly can cause damage to the work piece and the machine.

5. Limitations

  • Best Practices:

    • The Router works best when cutting with the wood grain.

    • When cutting across the grain, use a backer board to prevent end tear-outs.

    • For smoother cuts, use a 'Plunge Cut' every few inches to stop splintering at the plunge point.

    • It is better to make several shallow passes rather than one deep cut.

6. Usage Instructions

  • Pre-Check: Ensure the material to be processed is free of foreign objects that could damage the Router Bit.

  • Router Bit Installation:

    • Disconnect the power plug before installing a Router Bit.

    • Use the Height Adjustment Handle to unlock the cam lock and raise the collet chuck for access.

    • When inserting a bit, avoid letting it contact the bottom of the collet to prevent expansion during use, which could alter the cutting height.

    • Lock the collet bolt and adjust the height as needed. Ensure the proper Ring Plate is installed.

  • Vacuum System:

    • Ensure the Central Vacuum System is on.

    • Open the Central Vacuum gate.

  • Operating the Router:

    • Start the Router and wait until it reaches the proper speed before feeding material.

    • Be extremely cautious when nearing the Router Bit. Keep all clothing and body parts clear of the table and Bit.

  • Shutting Down:

    • Turn off the Router.

    • Close the Vacuum gate.

    • Clean all areas around the Router, including the feed table and floor.

    • Unplug the power plug before removing the Bit.